System build-up
Basically, a multi-light hardware consists of four elements:
- • high-speed industrial camera giving RAW16 output (with required for the task optics)
- • multi-light illumination consisting from several lighting sections that can be switched on and off independently
- • multi-light controller that synchronizes a digital camera with illumination
- • PC with GPU for real-time image processing of captured frames
Multi-light sections are turned on and off synchronously with the camera frame capture. Each section is turned on for several milliseconds and the camera exposure time is equal to the burning time of section. A very short burning time makes a multi-light system flicker-free, so that users can observe the sample with a naked eye or through eyepieces like under conventional lighting. The camera can´t capture every sequent section switching, because its frame capture speed is limited. For example, for a 80fps camera we can´t capture the next frame earlier than 12.5ms after the previous capture. That is why, the camera misses several sections switching. After the frame was captured for a concrete lighting section, a high-quality RAW image processing is done on PC by a GPU. When frames from all lighting sections are processed, they are merged together in one multi-light frame on the same PC. On figure 3 you see the scheme of multi-light image capture and processing for a configuration using a 5MP camera with maximum 80fps in RAW16 frame format, four section multi-light, and GTX 2080 Ti video card. For such a configuration we can get 20 multi-light 5MP frames per second, and the latency of a pipeline is 115ms. A multi-light processing pipeline can be tuned for cases when the lighting section power is not enough. Then several RAW frames with the same lighting can be captured and summed together giving a RAW frame with increased exposure, at the same time the system remains to be flicker-free. The multi-light technology can be easily added as an upgrade to current vision hardware. The lighting is changed to a multi-light one (with a synchronizing controller). For a real-time multi-light system the camera is changed with a high-speed camera, and the PC GPU should be upgraded too.
